Vinyl Repair Instructions


Vinyl Repair Instructions

  1. Clean the area to be repaired by using Water Base Vinyl Cleaner to remove grease, oil and dirt. Clean with Silicone Wash to remove any silicone contaminants and Vinyl Prep to prepare the vinyl for good adhesion. Next you need to make a grain pad to put the grain impression back into the repair. To make your grain pad, mix one ounce of compound with six to eight drops of the catalyst, then pour mixture on a clean, undamaged part of the repair material. This has to be done quickly because the compound will start to set. With a palette knife, spread the compound out a little to make a palm size pad. Allow to dry. When it is dry, it will not be tacky at all. Peel back an edge and slowly pull the pattern off the surface. Use silicone wash to wipe off the area where the pad was to insure no transference of silicone. This process is important because your repair and your dyes will not stick to the material's surface if there is silicone left behind.
  2. Heat Gun Repair Method - On damaged areas with no backing you will need to make a sub-patch. Cut the material one inch larger and wider than the hole. Use a palette knife to push the sub-patch under the area to be repaired. Secure the sub-patch with Bond/CA Adhesive. Now spread a layer of Vinyl Repair Compound over the damaged area feathering it about 1/4 inch around the area and get it smooth as possible. Heat the compound until it turns clear. We call this process curing. After the compound is cured, apply more heat until the compound starts to smoke, then apply the graining pad over the smoking compound pressing evenly with your palm to restore the grain back into the repair. Repeat this process until the whole area is repaired satisfactorily. Spray on Barrier Coat to seal the area and hide any minor flaws (you can also grain Barrier Coat).
  3. Vinyl Mesh - Final Weld Method - For large tears, deep cracks, restaurant work and for stronger repairs use final weld after sub patching instead of the vinyl repair compound. After the initial compound is applied cut a piece of vinyl mesh about one inch larger and wider than the damaged area. Now apply the mesh over the compound and apply a coat of vinyl compound over the mesh. Now apply heat to cure the compound and to sandwich in the vinyl mesh. Using the vinyl repair compound for the last layer, grain the area as described in step two.
  4. Cold repair method for small areas - Apply Superior Power Gel or Flex/Bond with a palette knife as smooth as possible. Spray glue accelerator to rush drying time. Sand until smooth, then apply Water Base Spray Grain for texture.
  5. Ultra Torch & Mini Iron - These two items are used for small repairs, hard to reach areas, and in place of a heat gun. After applying compound, place a Teflon mat over the repaired area and cure by moving the iron back and forth until compound is cured. For graining, place an extra thin graining pad on top of the repaired area. Then place the Teflon mat over the pad and iron until the desired grain is achieved. NOTE: Make sure you always use chill bar to extract the heat from your repair before taking off your Teflon mat.
  6. Repairing thin vinyls that too much heat can damage - Use Final Weld with your iron on low setting. After curing sand with 400 to 600 grit sandpaper to feather in edges. Use your Water Base Spray Grain to achieve desired texture.
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